The libggml-metal static device destructor asserts on a non-empty
residency set during libc `exit()` → `__cxa_finalize_ranges`
(ggml-org/llama.cpp#17869). The residency set's 180 s keep_alive timer
hasn't expired by exit, so `GGML_ASSERT([rsets->data count] == 0)`
fails and `ggml_abort` dumps a multi-kB backtrace to stderr after the
user-visible output. Every llama-using CLI command (`query`,
`vsearch`, `embed`) was affected, plus the `bun test` runner.
No JS-side dispose path can prevent it: the static destructor runs
after every JS-reachable cleanup, and Node's `reallyExit` calls libc
`exit()` not `_exit()` (verified in node/src/api/environment.cc),
so it does NOT skip C++ static destructors as we'd assumed.
The actual fix is to disable residency sets via
`GGML_METAL_NO_RESIDENCY=1` before the native binding loads. For
QMD's short-lived CLI workflow there's no measurable cost
(benchmarked: identical wall time with and without on M3 Pro).
Three propagation points are needed:
- `bin/qmd` exports the env var before spawning node/bun. This
covers all production CLI invocations.
- `src/test-preload.ts` mirrors the launcher for `bun test` runs.
Bun does NOT sync `process.env` mutations to libc `setenv()`
(verified empirically — Node does, via uv_os_setenv), so on Bun we
reach for `bun:ffi` to call `setenv()` directly. vitest forks
per-test-file so its parent never loads the binding.
- `qmd doctor` reports the mitigation state via the new
`isDarwinMetalMitigationActive()` predicate so users can verify it
in their environment.
Opt back in with `QMD_METAL_KEEP_RESIDENCY=1` (long-lived qmd
processes, MCP daemon hot reload, upstream fix triage). The old
`QMD_DISABLE_DARWIN_QUERY_JSON_SAFE_EXIT` is removed — its per-command
bypass mechanism didn't actually work on Node (it called
`process.reallyExit` which goes through libc exit) and is fully
replaced by the launcher env var.
Removed the old broken `installDarwinExitGuard()` mechanism from
LlamaCpp; kept the function name as a no-op shim for back-compat.